Below are the important steps to convert repetitive manufacturing processes into discrete manufacturing processes:
- Delete all the unnecessary demand and run MRP. So that all the open planned orders will be deleted from the system.
- Finish all the production bookings in MFBF, so that there’s no more cancellation. Ensure all the reprocessing records are processed successfully that are lying in MF47(if any).
- Coordinate with costing team to process Overhead calculation/ WIP calculation/ Variance calculation & Settlement of the product cost collectors.
- Set the deletion flag for the product cost collector in KKF6N once the cost balance is zero.
- Uncheck the ‘REM Allowed’ indicator in the production version and Save the production version.
- Select the required production version and delete.
- Remove the REM profile, REM allowed indicator, and Action control from the material master for which REM to Discrete conversion is required.
Steps:
1. C223– Not able to delete the production version.
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2. MF47– Clear the COGI/ Post processing error.
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3. MF45– Clear reprocessing components: Rep.Manuf.(Cross checking)
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Order settlement process
4. KKAS– WIP Calculation
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Maintain below input data and click execute.
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5. KKS6– Variance calculation.
Maintain below input data and click execute.
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6. KK87– Actual settlement- product cost collector.
Maintain below input data and click execute.
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Master data changes
7. KKF6N change – Product cost collector.
Edit> Deletion flag> Set and Save.
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8. C223 or MM02- MRP4 Production version.
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Uncheck Rem allowed, remove production line, click continue and save.
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9. Select the relevant production version, click the delete button, and save.
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10. MM02– MRP4 View
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Uncheck Rep mfg, remove rem profile, remove action control, and save.
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