Below are the important steps to convert repetitive manufacturing processes into discrete manufacturing processes:
- Delete all the unnecessary demand and run MRP. So that all the open planned orders will be deleted from the system.
- Finish all the production bookings in MFBF, so that there’s no more cancellation. Ensure all the reprocessing records are processed successfully that are lying in MF47(if any).
- Coordinate with costing team to process Overhead calculation/ WIP calculation/ Variance calculation & Settlement of the product cost collectors.
- Set the deletion flag for the product cost collector in KKF6N once the cost balance is zero.
- Uncheck the ‘REM Allowed’ indicator in the production version and Save the production version.
- Select the required production version and delete.
- Remove the REM profile, REM allowed indicator, and Action control from the material master for which REM to Discrete conversion is required.
Steps:
1. C223– Not able to delete the production version.
![](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep1-1024x540.png?resize=730%2C385&ssl=1)
2. MF47– Clear the COGI/ Post processing error.
![](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep2.png?resize=730%2C406&ssl=1)
![](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep3-1024x315.png?resize=730%2C225&ssl=1)
3. MF45– Clear reprocessing components: Rep.Manuf.(Cross checking)
![](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep4-1024x662.png?resize=730%2C472&ssl=1)
![](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep5.png?resize=730%2C343&ssl=1)
Order settlement process
4. KKAS– WIP Calculation
![](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep6.png?resize=730%2C605&ssl=1)
Maintain below input data and click execute.
![](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep7.png?resize=730%2C622&ssl=1)
![](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep8-1024x333.png?resize=730%2C237&ssl=1)
5. KKS6– Variance calculation.
Maintain below input data and click execute.
![](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep9.png?resize=730%2C510&ssl=1)
![](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep10-1024x246.png?resize=730%2C175&ssl=1)
6. KK87– Actual settlement- product cost collector.
Maintain below input data and click execute.
![](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep11-1024x592.png?resize=730%2C422&ssl=1)
![](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep12-1024x777.png?resize=730%2C554&ssl=1)
Master data changes
7. KKF6N change – Product cost collector.
Edit> Deletion flag> Set and Save.
![](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep13-1024x564.png?resize=730%2C402&ssl=1)
![MAN Production Planning (PP), MM (Materials Management), PLM Quality Management (QM), SAP S/4HANA, MAN Material Requirements Planning](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep14-1024x727.png?resize=730%2C518&ssl=1)
![](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep15-1024x742.png?resize=730%2C529&ssl=1)
8. C223 or MM02- MRP4 Production version.
![](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep16-1024x842.png?resize=730%2C600&ssl=1)
Uncheck Rem allowed, remove production line, click continue and save.
![](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep17.png?resize=730%2C684&ssl=1)
9. Select the relevant production version, click the delete button, and save.
![](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep18-1024x750.png?resize=730%2C535&ssl=1)
![](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep19-1024x739.png?resize=730%2C527&ssl=1)
10. MM02– MRP4 View
![](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep20.png?resize=730%2C486&ssl=1)
Uncheck Rep mfg, remove rem profile, remove action control, and save.
![](https://i0.wp.com/www.erpqna.com/wp-content/uploads/2022/04/Rep21.png?resize=730%2C458&ssl=1)